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Electrodynamic Vibration Test Systems
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40kN Electro-Dynamic Shaker for EV Battery Testing 1500x1500mm

40kN Electro-Dynamic Shaker for EV Battery Testing 1500x1500mm

Brand Name: PRECISION
Model Number: VTS-40
MOQ: 1
Price: $6000
Payment Terms: T/T
Supply Ability: 100/month
Detail Information
Place of Origin:
CHINA
Certification:
CE ISO
Customized Support:
OEM ODM
Sine Force:
40kN
Random Force:
40kN
Shock Force:
80kN
Frequency Range:
1-3000Hz
Displacement:
100mm
Velocity:
2.0
Table Size:
1500x1500mm
Packaging Details:
Standard export packaging
Supply Ability:
100/month
Highlight:

high G-force electrodynamic shaker

,

EV battery pack shock tester

,

electrodynamic vibration test system

Product Description
High G-Force Output Electro-Dynamic Shaker for EV Battery Pack Shcok Testing

 

Our High G-Force Output Electro-Dynamic Shaker is a specialized and powerful solution for the rigorous safety and durability testing of Electric Vehicle (EV) battery packs. As the core of EV technology, the integrity of the battery is critical. Our system is engineered to subject battery packs to extreme acceleration and dynamic stresses, accurately simulating severe road impacts, crashes, and other worst-case scenarios. This is an indispensable tool for guaranteeing that your batteries can withstand the most demanding conditions, ensuring safety, and meeting stringent regulatory standards.

 

Key Features

 

  • Extreme G-Force Capability: Engineered to deliver exceptional acceleration, often exceeding 100g, to accurately simulate high-impact events and the brutal forces of a crash. This capability is essential for validating the structural integrity of large battery packs.

  • High-Payload Capacity: Designed to support the substantial weight of full EV battery packs and modules, ensuring robust performance and precision even with heavy test articles.

  • Precision Electrodynamic Control: Provides accurate, repeatable, and controlled generation of complex vibration profiles, including sine, random, and shock, crucial for fulfilling specific automotive and international safety standards.

  • EV-Specific Safety Features: Includes integrated safety protocols vital for testing high-voltage batteries, such as dedicated fire suppression ports, high-voltage isolation, over-current protection, and thermal monitoring.

  • Compliance-Focused Software: The advanced digital controller is equipped with software that can execute pre-programmed test profiles required by key standards like UN 38.3 and SAE J2380, streamlining your certification process.

  • Robust Construction: Built with a reinforced armature and sturdy frame designed to withstand the immense forces generated during high-G testing, ensuring long-term reliability and stability.

 

Technical Specifications

 

  • Rated Sine/Random/Shock Force: 4,000 kgf / 4,000 kgf / 8,000 kgf

  • Armature Mass: 35 kg

  • Frequency Range: 5–3,000 Hz

  • Inserts Size (Standard): M10

  • Max./Continuous Displacement p-p: 100mm / 90mm

  • Load Attachment Points (Standard): 17

  • Max. Velocity: 1.8 m/s

  • Natural Frequency - Thrust Axis: <3Hz

  • Max. Sine/Random Acceleration: 100g / 60g

  • Max. Vertical Load Support: 500 kg

  • Armature Diameter: 440 mm

  • Stray field @152 mm above table: ≤1mT (10 gauss)

  • Fundamental Resonance Frequency: 2,500Hz(nom.) ±5%

  • Dimension (L x W x H): 1,270 mm x 980mm x 1,135mm

  • Allowable Armature Overturning Moment: 500 Nm

  • Weight (Uncrated): 2,500 kg

 

40kN Electro-Dynamic Shaker for EV Battery Testing 1500x1500mm 040kN Electro-Dynamic Shaker for EV Battery Testing 1500x1500mm 1

Applications

 

  • EV Battery Pack & Module Qualification: Simulating extreme road conditions and operational vibrations on full battery packs and their internal modules to ensure mechanical integrity.

  • Crash Simulation Testing: Conducting high-G shock tests to evaluate battery performance and safety under simulated impact conditions.

  • UN 38.3 Transportation Compliance: Fulfilling the multi-axis vibration requirements for the safe global transport of lithium-ion batteries.

  • Structural Durability & Fatigue Testing: Identifying potential points of fatigue or failure in the battery enclosure, cooling systems, and internal cell connections.

  • Research & Development: Accelerating the development of new battery chemistries and pack designs by subjecting them to a worst-case scenario.

 

Benefits

 

  • Enhanced EV Safety: By pushing batteries to their limits, you can identify and mitigate critical safety risks, such as internal shorts or thermal runaways, ensuring passenger safety.

  • Guaranteed Regulatory Compliance: Facilitates adherence to international and automotive standards, providing a clear path to global market access.

  • Accelerated R&D: Dramatically reduces development cycles by quickly validating new designs and materials against worst-case scenarios.

  • Superior Product Reliability: Ensures that your EV batteries are not only safe but also robust and durable enough to last for the vehicle's entire lifespan.

Ready to ensure the ultimate safety and reliability of your EV battery technology? Contact our experts today to discuss your requirements for a High G-Force Output Electro-Dynamic Shaker.