Transportion Vibration Test Machine For Secondary Lithium Cells Batteries

Transportion Vibration Test Machine for Secondary Lithium Cells & Batteries

Our Vibration Test Machines are expertly designed to simulate the rigorous conditions of transport, providing essential vibration testing for secondary lithium cells and batteries. As the global demand for lithium-ion power surges, ensuring the safe and reliable shipment of these energy sources is paramount. Our equipment accurately replicates the diverse and often harsh vibrations encountered during road, rail, air, and sea transit, allowing you to rigorously evaluate the mechanical integrity, electrical stability, and overall safety of your lithium-ion cells and battery packs. This is critical for achieving regulatory compliance and preventing costly damage or safety incidents during logistics.
 

Key Features

• Accurate Transport Vibration Simulation: Capable of generating precise random, sine, and swept sine vibration profiles that mimic the complex dynamics of various transportation modes. This includes profiles for different types of vehicles and shipping methods.

• Optimized for Lithium Battery Testing: Engineered to handle the unique characteristics of lithium-ion cells and battery packs, providing the necessary force and frequency range for comprehensive testing.

• Wide Frequency & Force Range: Configurable to meet a broad spectrum of vibration test specifications, accommodating the varying sizes and weights of secondary lithium cells and batteries.

• Precise Digital Control System: Advanced controllers ensure accurate replication of specified vibration profiles and reliable test execution, crucial for consistent and repeatable results.

• Comprehensive Data Acquisition: Integrated systems for real-time monitoring and recording of critical test parameters (acceleration, displacement), along with optional battery-specific data like voltage and temperature. This provides a complete audit trail for analysis.

• Robust & Durable Construction: Built with industrial-grade components and a sturdy frame for continuous operation and long-term reliability in demanding testing environments.

• Customizable Test Fixtures: Our engineering team designs and manufactures application-specific fixtures to securely mount diverse lithium-ion cell and battery pack configurations, ensuring proper vibration transmission and preventing unintended stresses.

• Enhanced Safety Protocols: Incorporates essential safety interlocks, emergency stops, and protection mechanisms vital for the safe handling and testing of lithium batteries, including features to mitigate risks associated with thermal events.

Applications

• UN 38.3 Transportation Compliance: Essential for fulfilling the vibration test requirements of the UN 38.3 Recommendations on the Transport of Dangerous Goods, securing international shipping approval.

• Battery Pack & Cell Mechanical Integrity: Evaluating the structural resilience of individual cells, modules, and complete battery packs against transport-induced stresses.

• Electric Vehicle (EV) Battery Logistics: Ensuring the safe shipment of EV battery systems from manufacturing facilities to assembly plants.

• Portable Electronics Batteries: Validating the packaging and durability of batteries for laptops, power tools, and consumer electronics during transit.

• Energy Storage System (ESS) Components: Testing the transportation robustness of cells and modules destined for larger stationary energy storage solutions.

• Damage Prevention: Proactively identifying potential failure points in battery packaging and design to reduce product damage, returns, and warranty claims.

• Quality Assurance: Ensuring consistent safety and performance of lithium-ion batteries across production batches intended for shipment.

Benefits

• Guarantees Safe Transport: Minimizes the risk of battery-related incidents during shipping, protecting personnel, cargo, and reputation.

• Ensures Regulatory Compliance: Facilitates adherence to critical international transportation standards for lithium batteries.

• Validates Design Robustness: Confirms the mechanical and electrical integrity of batteries under realistic transport conditions.

• Reduces Costs: Proactive testing reduces costly damage claims, product returns, and potential fines associated with non-compliant shipments.

• Accelerates Market Access: Speeds up the certification process, allowing your lithium-ion products to reach global markets faster.

• Provides Reliable Data: Generates accurate and repeatable results essential for informed engineering decisions and comprehensive reporting.