High Frequency Vibration Shakers For Battery Pack Module Testing

High Frequency Vibration Shakers for Battery Pack Module Testing

Our high frequency vibration shakers are specifically engineered to provide rigorous and precise testing for battery pack modules. As battery technology evolves, understanding performance under high-frequency stresses is critical. Our systems are designed to simulate the subtle yet impactful vibrations encountered in demanding applications, such as high-performance EVs, aerospace, and specialized industrial equipment. By delivering accurate and repeatable high-frequency vibration profiles, these shakers are essential for evaluating the durability, reliability, and safety of your battery modules, helping to uncover potential weaknesses invisible to lower-frequency tests.

Key Features

• Extended High Frequency Range: Capable of generating vibrations across a broad spectrum of high frequencies, far beyond standard transportation profiles, to uncover resonant frequencies and fatigue issues in battery modules.
• Precision Electrodynamic Technology: Utilizes advanced electrodynamic shakers to ensure accurate and repeatable control of complex high-frequency sine, random, and shock profiles.
• Optimal Force & Displacement: Designed to provide the necessary force and displacement for effective testing of various battery module sizes and weights at high frequencies.
• Advanced Digital Control System: Features sophisticated controllers that enable precise control over frequency, amplitude, and acceleration, crucial for detailed high-frequency analysis.
• Comprehensive Data Acquisition: Integrated systems for real-time monitoring and recording of critical test parameters, including acceleration, displacement, and optional thermal/electrical data from the battery module.
• Robust & Reliable Design: Built with high-quality components for continuous, stable operation, even during extended high-frequency tests.
• Customizable Test Fixtures: Expertly designed and manufactured fixtures ensure secure mounting of battery modules, optimizing vibration transmission and minimizing unwanted resonances at high frequencies.
• Integrated Safety Protocols: Incorporates essential safety interlocks, emergency stops, and monitoring features critical for the safe handling and testing of battery modules.

Applications

• EV Battery Module Validation: High-frequency vibration analysis to ensure long-term durability in high-performance electric vehicles.
• Aerospace Battery Systems: Qualification and reliability testing of battery modules for aerospace applications.
• Portable Power Devices: Assessing the robustness of battery modules in high-vibration portable electronics and tools.
• Energy Storage Module Testing: Evaluating modules for industrial and grid-scale energy storage systems subjected to operational vibrations.
• Failure Mode Identification: Uncovering subtle design flaws, material fatigue, and connection issues within battery modules under high-frequency stress.
• Quality Assurance & R&D: Essential for both validating new designs and ensuring the consistent quality of manufactured battery modules.

Benefits

• Reveals Hidden Weaknesses: Detects fatigue, micro-cracks, and connection issues that might not be apparent in lower-frequency tests.
• Enhanced Reliability: Ensures battery modules can withstand the subtle yet continuous high-frequency stresses of real-world use.
• Optimized Performance: Provides critical data for refining battery module designs, leading to improved longevity and efficiency.
• Accelerated Development: Speeds up the validation process by simulating years of high-frequency stress in a shorter timeframe.
• Improved Safety: Contributes to safer battery systems by identifying potential points of failure under extreme dynamic conditions.
• Precise & Repeatable Data: Generates accurate and consistent results for informed engineering decisions and regulatory compliance