Pharmaceutical Stability Testing Chamber OEM ODM For Cold Storage

1. Product Name and Purpose

2. Product Features

• Efficient Insulation and Durable Construction
  • The chamber is constructed with high-quality insulation materials that minimize heat transfer and maintain a stable internal environment. The walls, ceiling, and floor are insulated to prevent temperature fluctuations and maintain precise temperature and humidity levels. The outer shell is made of durable stainless steel or corrosion-resistant alloys, ensuring long-term reliability and protection against external elements. The door is designed with a heavy-duty sealing mechanism and a viewing window, allowing for easy monitoring of the test samples without compromising the internal conditions. The overall structure is engineered to withstand the rigors of continuous operation and provide a safe and accurate testing environment.
• Precision Temperature and Humidity Control System
  • At the heart of the chamber lies a state-of-the-art temperature and humidity control system. It can achieve a wide temperature range, typically from -20°C to +60°C, with an accuracy of ±0.2°C. The humidity control range extends from 5% to 95% relative humidity, with an accuracy of ±1.5% RH. The system utilizes energy-efficient refrigeration units, heaters, humidifiers, and dehumidifiers, all coordinated by a sophisticated PID controller. Multiple sensors are strategically placed throughout the chamber to provide real-time feedback, enabling the control system to make rapid and precise adjustments to maintain the desired environmental conditions. The control system also features energy-saving modes, such as adaptive temperature and humidity setpoints, which optimize energy consumption based on the actual testing requirements.
• Intuitive Control Panel and Data Acquisition Interface
  • The equipment is equipped with an intuitive control panel that simplifies the operation and parameter setting. Operators can easily adjust the temperature, humidity, test duration, and other parameters using a user-friendly interface. The control panel also provides real-time displays of the current environmental conditions, as well as any alarms or warnings. The chamber is integrated with a comprehensive data acquisition system. It records all relevant test data, including temperature and humidity histories, rate of change of environmental parameters, and any observable changes in the test samples. The data can be stored in a built-in memory or exported to external storage devices for further analysis. The system can also generate detailed test reports in various formats, facilitating easy documentation and sharing of results.
• Safety Features and Alarms
  • To ensure the safety of operators and the integrity of the testing process, the chamber is equipped with a range of safety features. These include over-temperature and over-current protection, emergency stop buttons, and alarms for abnormal temperature fluctuations, humidity levels, or equipment malfunctions. The safety features are designed to prevent damage to the chamber, the test samples, and the surrounding environment, providing peace of mind during the testing operation.

3. Specific Parameters

• Temperature Range and Accuracy
  • With a temperature range of -20°C to +60°C and an accuracy of ±0.2°C, the chamber can subject pharmaceutical products to a wide spectrum of temperatures. This is crucial for testing drugs that may be stored in cold chain conditions or exposed to higher temperatures during transportation or handling. The accurate temperature control ensures that the test conditions are precisely maintained, providing reliable and repeatable results.
• Humidity Range and Accuracy
  • The humidity range of 5% to 95% RH, with an accuracy of ±1.5% RH, allows for a comprehensive evaluation of the effect of moisture on pharmaceutical products. The ability to precisely control the humidity level is essential for understanding how drugs and their packaging respond to different moisture environments, such as the hygroscopic nature of certain medications or the potential for condensation in cold storage.
• Testing Volume and Payload Capacity
  • The chamber offers a customizable testing volume, typically ranging from 50L to 500L, depending on the specific model. The payload capacity can handle a significant amount of test samples, with a maximum capacity of up to 200 kg, depending on the size and density of the objects. This allows for efficient testing of a batch of pharmaceutical products or a single, relatively large item.
• Data Sampling Frequency and Resolution
  • The data acquisition system samples data at a frequency of up to 200 Hz, providing a highly detailed record of the temperature and humidity changes. The resolution of the temperature data is 0.05°C, and the humidity data is 0.05% RH. This high-resolution data is invaluable for identifying even the slightest trends and potential failure points, allowing for a more accurate assessment of product performance.

4. Product Functions

• Accurate Simulation of Environmental Conditions
  • The primary function of the chamber is to provide a precise and reliable simulation of temperature and humidity conditions. By subjecting pharmaceutical products to controlled environmental stresses, it allows manufacturers and researchers to evaluate their performance and durability. This is crucial for ensuring the quality and safety of drugs and vaccines, as any degradation or damage during storage or transportation could have serious consequences for patient health.
• Product Design Optimization and Quality Control
  • Through a series of tests on different pharmaceutical product prototypes, the data obtained from the chamber can be used to optimize product designs and packaging. Engineers can analyze the behavior of various materials and components under different temperature and humidity stresses and make modifications to enhance the overall performance and integrity. The chamber also serves as a vital tool for quality control, ensuring that each batch of products meets the required environmental resistance standards. For example, in the manufacturing of vaccines, testing in the chamber can help ensure the stability of the vaccine under different storage and transportation conditions.
• Research and Development Support
  • In the field of pharmaceutical research and development, the Energy-saving Stability Testing Chamber offers valuable insights. Researchers can use it to study the fundamental properties of drugs and their interactions with different environmental factors. They can explore new formulations and packaging materials that are more resistant to temperature and humidity extremes. For instance, materials scientists can test the performance of novel drug coatings or container materials under various environmental conditions, using the chamber to evaluate their effectiveness and paving the way for advancements in pharmaceutical technology.
• Compliance Testing and Certification
  • The equipment is essential for conducting compliance testing to meet industry regulations and international standards. The pharmaceutical industry has strict requirements regarding the stability and integrity of products under different environmental conditions, and the chamber can be used to perform tests according to relevant standards such as ICH guidelines. The test results can then be used to obtain product certifications and ensure market acceptance.

5. Production and Quality Assurance

• Stringent Manufacturing Process
  • The Energy-saving Stability Testing Chamber for Pharmaceutical Testing and Cold Storage is manufactured under strict quality control procedures. Each component, from the outer shell and insulation materials to the temperature and humidity control units, and safety features, is sourced from reliable suppliers and undergoes thorough inspection and testing. The assembly process is carried out by highly trained technicians in a clean and controlled environment. The chamber is calibrated and verified at multiple stages during production to ensure its accuracy and performance.
• Quality Certification and Validation
  Our chamber has obtained relevant quality certifications and has been validated by independent pharmaceutical testing laboratories. It has been proven to provide accurate and reliable test results, conforming to international and national standards for pharmaceutical environmental testing. We also continuously update and improve our product based on the latest technological advancements and customer feedback from the pharmaceutical industry to ensure its long-term performance and compliance.

6. Application Areas and Success Stories

• Drug Degradation Studies
  • A pharmaceutical company used the chamber to study the degradation of a new cardiovascular drug. The drug was exposed to different temperature and humidity conditions over an extended period. The testing revealed that the drug was more sensitive to high humidity than expected, and the packaging was modified to include a desiccant. This ensured the drug's stability and extended its shelf life, providing patients with a more reliable treatment option.
• Vaccine Shelf Life Determination
  • A research institution tested a new influenza vaccine in the chamber. By subjecting the vaccine to a range of temperature and humidity conditions, they were able to accurately predict its shelf life. The results showed that the vaccine could be stored at a wider range of temperatures than initially thought, which simplified the cold chain logistics and increased the vaccine's availability in different regions.
• Packaging Material Evaluation
  • A pharmaceutical packaging manufacturer tested a new blister pack material in the chamber. The material was exposed to various temperature and humidity combinations to assess its barrier properties. The testing identified a weakness in the material's moisture resistance at high humidity levels. By modifying the material composition, the manufacturer was able to produce a more effective packaging solution, protecting the pharmaceutical products inside.

7. Service and Support

• Pre-Sales Technical Consultation
  Our team of pharmaceutical testing experts provides in-depth technical consultations to help customers understand the capabilities and suitability of the chamber for their specific testing needs. We offer demonstrations and training, tailored to the pharmaceutical industry, to familiarize customers with the operation and functionality of the chamber before purchase. We also assist in selecting the appropriate test parameters and accessories based on the pharmaceutical products or components to be tested.
• After-Sales Service and Maintenance
  We offer comprehensive after-sales service, including on-site installation and commissioning. Our technicians are available for regular maintenance, calibration, and emergency repairs. We provide spare parts and upgrades to keep the chamber operating at peak performance. We also offer service contracts that include preventive maintenance and priority technical support, ensuring the long-term reliability and availability of the tester for pharmaceutical temperature and humidity testing.
• Training and Technical Support
  We conduct training programs for new users to ensure they can effectively operate the Energy-saving Stability Testing Chamber and interpret the test results. Our technical support team is available 24/7 to answer questions, provide troubleshooting assistance, and offer guidance on test method optimization and compliance with pharmaceutical environmental testing standards. We also provide software updates and support for the data acquisition and analysis systems, enabling customers to take full advantage of the latest features and technologies in testing.