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OEM Thermal Shock Machine Custom Two Zone Meets Mil - Std 883 Test Standard

Brand Name:	PRECISION
Model Number:	TSC-150
MOQ:	1
Price:	$6000
Payment Terms:	T/T
Supply Ability:	100/month

Detail Information

Product Description

Detail Information

Place of Origin:

CHINA

Certification:

ISO

Customized Support:

OEM ODM

Temp Range:

+150~-70℃

Internal Material:

304 Stainless Steel

External Material:

Powder Coated #304 Stainless Steel

Temperature Uniformity ℃:

0.01

Humidity Uniformity % R. H.:

0.1

Temperature Stability ℃:

±0.3

Packaging Details:

Standard export packaging

Supply Ability:

100/month

Highlight:

Custom Thermal Shock Machine

Two Zone Thermal Shock Machine

Product Description

Custom Two - Zone Thermal Shock Test Chamber Meets Mil - Std 883 Test Standard

1. Introduction

In the aerospace and military electronics industries, the reliability of electronic components is of paramount importance. The Mil - Std 883 standard provides a comprehensive set of test methods and requirements for evaluating the performance and reliability of microcircuits and other electronic components under various environmental and stress conditions. Our Custom Two - Zone Thermal Shock Test Chamber is specifically designed to meet the exacting requirements of the Mil - Std 883 test standard for thermal shock testing. This advanced chamber offers a controlled and precise environment for subjecting electronic components to rapid temperature changes, enabling manufacturers and testers to ensure the quality and durability of their products.

2. Key Features

2.1 Precise Two - Zone Temperature Control

The core of this test chamber is its two - zone design, which offers highly accurate and independent temperature control. Zone 1 is designed to simulate cold environments, with a temperature range typically from - 65°C to - 55°C, maintaining an accuracy of ± 0.1°C. This zone can replicate the extremely cold conditions that electronic components may encounter in space or high - altitude flight. Zone 2 is dedicated to mimicking hot environments, covering a range from 125°C to 150°C, also with an accuracy of ± 0.1°C. This zone can represent the high - temperature conditions during component operation or in thermal management systems. The precise temperature control in both zones ensures that electronic components can be tested under the exact thermal conditions specified in the Mil - Std 883 standard, allowing for accurate assessment of their performance and reliability.

2.2 Ultra - Rapid Thermal Transitions

One of the most critical features of this chamber is its ability to achieve ultra - rapid thermal transitions between the two zones. In a matter of 1 - 2 seconds, it can switch from the cold conditions of Zone 1 to the hot conditions of Zone 2, and vice versa. This rapid transition time is in strict accordance with the requirements of the Mil - Std 883 standard for thermal shock testing. Electronic components in aerospace and military applications often experience sudden and extreme temperature changes, such as when a satellite passes from the sunlit side to the shadow side of the Earth or when an aircraft's electronic systems are exposed to rapid temperature variations during flight. The short transition time of the chamber accurately replicates these real - world scenarios, allowing for the detection of potential failures in the components due to thermal stress, such as cracks in the package, failures of solder joints, or changes in electrical properties.

2.3 Customizable Test Profiles

We understand that different electronic components have unique thermal requirements based on their design, function, and intended use. Therefore, our chamber offers fully customizable test profiles that are compliant with the Mil - Std 883 standard. Manufacturers and testers can program specific temperature cycles, dwell times, and transition rates for each zone according to the specific test procedures outlined in the standard for different types of components. For example, a high - performance microprocessor may require a test profile that includes multiple rapid thermal transitions to simulate the actual usage conditions, while a power supply module may need a profile that emphasizes long - term exposure to extreme temperatures. This flexibility in test profile customization ensures that each electronic component is tested under the most relevant and accurate thermal conditions as per the Mil - Std 883 standard, resulting in reliable and actionable test results.

2.4 Adequate Chamber Capacity

The chamber is designed with a spacious interior to accommodate a wide variety of electronic components, from small integrated circuits and discrete components to large printed circuit boards and modular assemblies. The standard chamber capacities range from [X] cubic meters to [X] cubic meters, and can be customized to meet the specific requirements of larger or more complex components. This allows for the testing of multiple components simultaneously or the evaluation of complete electronic systems, improving testing efficiency and reducing costs. Whether it's testing a single microchip or an entire avionics system, the large chamber capacity provides the necessary space for comprehensive testing.

2.5 Robust and Durable Construction

Built with high - quality materials and advanced engineering techniques, the thermal shock test chamber is designed to withstand the rigors of continuous use in an aerospace and military testing environment. The exterior is constructed from a corrosion - resistant and heat - resistant alloy that can endure exposure to harsh chemicals, extreme temperatures, and potential physical impacts. The internal components, including heating, cooling, and control systems, are carefully selected and engineered for maximum durability and reliability. This robust construction ensures consistent test results over time and reduces the need for frequent maintenance, making it a reliable long - term investment for the aerospace and military electronics industries.

2.6 User - Friendly Interface

The chamber is equipped with a user - friendly interface that simplifies the testing process. The intuitive touch - screen control panel allows operators to easily set up test parameters for each zone, start and stop tests, and monitor real - time temperature data. The interface also provides access to historical test data, enabling users to analyze trends and make informed decisions about product design and quality improvement. Additionally, the chamber is equipped with comprehensive safety features, such as over - temperature protection, leakage protection, and emergency stop buttons, ensuring the safety of operators and the integrity of the testing equipment.

3. Specifications

Model	TSC-49-3	TSC-80-3	TSC-150-3	TSC-216-3	TSC-512-3	TSC-1000-3
Inside dimension(W x D x H) mm	40 x 35 x 35	50 x 40 x 40	65x 50 x 50	60 x 60 x 60	80 x 80 x 80	100 x 100 x 100
Outside dimension(W x D x H) mm	128x 190 x 167	138 x 196 x 172	149 x 192 x 200	158 x 220 x 195	180 x 240 x 210	220 x 240x 220
Internal material	#304 Stainless Steel
External material	Powder coated #304 Stainless Steel
High temperature range	60 ℃ ~ 200 ℃
Low temperature range	0 ℃ ~ -70 ℃
Test temperature range	60 ℃ ~ 180 ℃ / 0 ℃ ~ -70 ℃
Temperature recovery time	1-5min
Temperature stability ℃	±2
Cylinder switching time	10s
High temperature ℃	150	150	150	150	150	150
Heating time (min)	20	30	30	30	30	30
Low temperature	-40, -50, -65	-40, -50, -65	-40, -50, -65	-40, -50, -65	-40, -50, -65	-40, -50, -65
Cooling time (min)	40, 50, 60	40, 50, 60	40, 50, 60	40, 50, 60	40, 50, 60	40, 50, 60
Air circulation system	Mechanical convection system
Cooling system	Imported compressor, fin evaporator, gas condenser
Heating system	Fin heating system
Humidification system	Steam Generator
Humidification water supply	Reservoir, Sensor-controller solenoid valve, recovery-recycle system
Controller	Touch panel
Electrical power requirements	3 phase 380V 50/60 Hz
Safety device	Circuit system load protection, compressor load protection, control system load protection, humidifier load protection, overtemperature load protection, fault warning light

4. Benefits for Aerospace and Military Electronics Manufacturers

4.1 Enhanced Product Quality and Reliability

Subjecting electronic components to realistic thermal shock tests in our two - zone chamber that meets the Mil - Std 883 standard allows manufacturers to identify and address potential weaknesses in design, material selection, and manufacturing processes. By exposing the components to the extreme temperature variations specified in the standard, they can detect issues such as thermal expansion mismatches, degradation of electrical properties, and failures of mechanical connections. This enables them to make necessary design modifications and manufacturing improvements, resulting in higher - quality electronic components that are more resistant to thermal stress and have a longer lifespan. Components that pass these rigorous tests are less likely to experience failures during their intended use, ensuring the reliability of aerospace and military electronic systems.

4.2 Cost Savings

Early detection of component failures through thermal shock testing that adheres to the Mil - Std 883 standard can save manufacturers significant costs. By identifying and resolving issues before mass production, companies can avoid expensive rework, production delays, and the potential for in - field failures. The ability to test multiple components simultaneously or conduct full - scale testing in the large - capacity chamber also reduces testing time and costs, improving the overall efficiency of the product development process.

4.3 Compliance with Military Standards

Meeting the Mil - Std 883 standard is a mandatory requirement for aerospace and military electronic components. Our two - zone thermal shock test chamber is designed to help manufacturers ensure that their components comply with this important standard. By conducting comprehensive thermal shock tests in strict accordance with the standard's procedures, they can demonstrate compliance and gain military approval more easily. This compliance is essential for market access and maintaining the trust of military and aerospace customers.

4.4 Competitive Advantage

In the highly competitive aerospace and military electronics market, offering components that meet the Mil - Std 883 standard gives manufacturers a significant competitive edge. By using our custom two - zone thermal shock test chamber to conduct in - depth and comprehensive testing, companies can differentiate their products from competitors and showcase their commitment to quality and reliability. Military and aerospace organizations are increasingly demanding components that have been thoroughly tested and proven to perform well under the extreme conditions specified in the standard. By providing such components, manufacturers can attract more business, increase market share, and strengthen their position in the industry.

5. Applications

5.1 Aerospace Electronics

Satellite Electronics: Test satellite electronics, including communication systems, power management units, and attitude control systems, to ensure their reliability in the harsh thermal environment of space. Thermal shock testing can help identify potential failures in components due to the extreme temperature variations experienced during orbit.
Aircraft Avionics: Evaluate aircraft avionics components, such as flight control computers, navigation systems, and radar units, to ensure their performance under the rapid temperature changes encountered during flight. The test chamber can simulate the temperature variations from high - altitude cold to engine - heat - affected zones.

5.2 Military Electronics

Weapon System Electronics: Test the electronic components used in weapon systems, such as missile guidance systems, fire control systems, and communication devices, to ensure their functionality under extreme thermal conditions. Thermal shock testing can help detect potential failures that could affect the accuracy and effectiveness of weapon systems.
Military Ground Vehicle Electronics: Evaluate the electronic components used in military ground vehicles, such as engine control units, communication systems, and surveillance cameras, to ensure their reliability in the hot and cold environments encountered during military operations.

OEM Thermal Shock Machine Custom Two Zone Meets Mil - Std 883 Test Standard 0

6. Conclusion

Our Custom Two - Zone Thermal Shock Test Chamber that meets the Mil - Std 883 test standard is a state - of - the - art testing solution for the aerospace and military electronics industries. With its precise temperature control, rapid thermal transitions, customizable test profiles, and large chamber capacity, it provides a comprehensive and reliable platform for testing the performance and reliability of electronic components. Whether you are a manufacturer looking to improve the quality of your products or a military or aerospace organization seeking to ensure the compliance of your components, our chamber is the ideal choice. If you are interested in learning more about our chamber or scheduling a demonstration, please contact us. Our team of experts is ready to assist you.

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Vibration Test Chamber

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Thermal Shock Test Chamber

Rapid Temperature Change Test Chamber

Electrodynamic Vibration Test Systems

Temperature Humidity Test Chamber

Fire Testing Equipment

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Battery Testing Equipment

Drop Test Machine

Electroplating Equipment

products details

OEM Thermal Shock Machine Custom Two Zone Meets Mil - Std 883 Test Standard

OEM Thermal Shock Machine Custom Two Zone Meets Mil - Std 883 Test Standard

Custom Thermal Shock Machine

Two Zone Thermal Shock Machine

Custom Two - Zone Thermal Shock Test Chamber Meets Mil - Std 883 Test Standard

1. Introduction

2. Key Features

2.1 Precise Two - Zone Temperature Control

2.2 Ultra - Rapid Thermal Transitions

2.3 Customizable Test Profiles

2.4 Adequate Chamber Capacity

2.5 Robust and Durable Construction

2.6 User - Friendly Interface

3. Specifications

4. Benefits for Aerospace and Military Electronics Manufacturers

4.1 Enhanced Product Quality and Reliability

4.2 Cost Savings

4.3 Compliance with Military Standards

4.4 Competitive Advantage

5. Applications

5.1 Aerospace Electronics

5.2 Military Electronics

6. Conclusion