Custom Thermal Shock Test Chamber for Electronic and Electrical Products
Introduction
In the fast - paced world of electronics and electrical products, ensuring the reliability and durability of devices is of utmost importance. Our Custom Thermal Shock Test Chamber is a cutting - edge solution designed specifically for the rigorous testing needs of the electronic and electrical industries. This advanced chamber enables manufacturers to simulate extreme temperature variations, mimicking real - world environmental conditions that these products may encounter during their lifespan. By subjecting electronic and electrical products to thermal shock testing, companies can identify potential weaknesses, improve product design, and enhance overall quality.
Key Features
1. Precise Temperature Control
Our thermal shock test chamber is equipped with state - of - the - art temperature control systems that offer unparalleled precision. The temperature range can be adjusted from extremely low to high levels, typically from - 70°C to + 150°C, with a temperature accuracy of ± 1°C. This high level of precision ensures that each test is conducted under consistent and repeatable conditions, allowing for reliable and accurate results. Whether testing the performance of semiconductors, circuit boards, or consumer electronics, the precise temperature control enables manufacturers to evaluate how their products will respond to temperature fluctuations in different environments.
2. Rapid Thermal Transitions
One of the most significant advantages of our custom chamber is its ability to achieve rapid thermal transitions. The chamber can quickly switch between high and low temperatures, simulating sudden temperature changes that electronic and electrical products may experience in real - life situations, such as when moving from a cold outdoor environment to a warm indoor space or vice versa. The transition time can be as short as 3 - 5 minutes, reducing the overall testing time and allowing for more efficient product development and quality control processes. This feature is crucial for identifying potential failures caused by thermal stress, such as cracks in components or loose connections.
3. Customizable Test Profiles
We understand that different electronic and electrical products have unique testing requirements. That's why our thermal shock test chamber offers fully customizable test profiles. Manufacturers can program the chamber to replicate specific temperature cycles, dwell times, and transition rates based on the intended use of their products. For example, a product designed for use in a harsh industrial environment may require more extreme temperature variations and longer dwell times compared to a consumer product used in a more controlled indoor setting. The ability to customize test profiles ensures that each product is tested under the most relevant and realistic conditions.
4. Large Chamber Capacity
With a spacious interior, our thermal shock test chamber can accommodate a wide range of electronic and electrical products, from small components to large assemblies. The chamber's capacity is available in various sizes, starting from 49 liters up to 2000 liters, and can be customized to meet specific requirements. This allows manufacturers to test multiple products simultaneously or large - scale prototypes, increasing testing efficiency and reducing costs. Whether it's testing a batch of smartphones, a set of industrial control panels, or a collection of electronic components, the large chamber capacity provides the flexibility needed to conduct comprehensive testing.
5. User - Friendly Interface
The thermal shock test chamber features a user - friendly interface that simplifies the operation and monitoring of tests. The intuitive touch - screen control panel allows operators to easily set up test parameters, start and stop tests, and monitor real - time temperature data. The interface also provides access to historical test data, enabling users to analyze trends and make informed decisions about product design and quality improvement. Additionally, the chamber is equipped with advanced safety features, such as over - temperature protection, leakage protection, and emergency stop buttons, ensuring the safety of operators and the integrity of the testing equipment.
Specifications
Model
TSC-49-3
TSC-80-3
TSC-150-3
TSC-216-3
TSC-512-3
TSC-1000-3
Inside dimension(W x D x H) mm
40 x 35 x 35
50 x 40 x 40
65x 50 x 50
60 x 60 x 60
80 x 80 x 80
100 x 100 x 100
Outside dimension(W x D x H) mm
128x 190 x 167
138 x 196 x 172
149 x 192 x 200
158 x 220 x 195
180 x 240 x 210
220 x 240x 220
Internal material
#304 Stainless Steel
External material
Powder coated #304 Stainless Steel
High temperature range
60 ℃ ~ 200 ℃
Low temperature range
0 ℃ ~ -70 ℃
Test temperature range
60 ℃ ~ 180 ℃ / 0 ℃ ~ -70 ℃
Temperature recovery time
1-5min
Temperature stability ℃
±2
Cylinder switching time
10s
High temperature ℃
150
150
150
150
150
150
Heating time (min)
20
30
30
30
30
30
Low temperature
-40, -50, -65
-40, -50, -65
-40, -50, -65
-40, -50, -65
-40, -50, -65
-40, -50, -65
Cooling time (min)
40, 50, 60
40, 50, 60
40, 50, 60
40, 50, 60
40, 50, 60
40, 50, 60
Air circulation system
Mechanical convection system
Cooling system
Imported compressor, fin evaporator, gas condenser
Heating system
Fin heating system
Humidification system
Steam Generator
Humidification water supply
Reservoir, Sensor-controller solenoid valve, recovery-recycle system
Controller
Touch panel
Electrical power requirements
3 phase 380V 50/60 Hz
Safety device
Circuit system load protection, compressor load protection, control system load protection, humidifier load protection, overtemperature load protection, fault warning light
Benefits for Electronic and Electrical Manufacturers
1. Improved Product Reliability
By subjecting electronic and electrical products to thermal shock testing, manufacturers can identify and address potential weaknesses in product design and components. This helps to improve the reliability and durability of products, reducing the risk of failures in the field and enhancing customer satisfaction. Products that have undergone rigorous thermal shock testing are more likely to withstand temperature variations and environmental stress, ensuring a longer lifespan and better performance.
2. Cost Savings
Early detection of product flaws through thermal shock testing can save manufacturers significant costs in the long run. By identifying and fixing issues during the product development stage, companies can avoid costly recalls, warranty claims, and customer support expenses. Additionally, the ability to test multiple products simultaneously or large - scale prototypes in the large - capacity chamber reduces the overall testing time and costs, improving the efficiency of the product development process.
3. Compliance with Standards
The electronic and electrical industries are subject to various national and international standards and regulations regarding product safety and reliability. Our thermal shock test chamber helps manufacturers ensure that their products meet these standards, facilitating market access and regulatory compliance. By conducting thorough thermal shock testing, companies can demonstrate the quality and reliability of their products to customers, regulatory authorities, and certification bodies.
4. Competitive Advantage
In a highly competitive market, offering products with superior reliability and performance can give manufacturers a significant competitive edge. By using our custom thermal shock test chamber to conduct comprehensive testing, companies can differentiate their products from competitors and build a reputation for quality and innovation. Customers are more likely to choose products that have been tested and proven to withstand extreme temperature conditions, giving manufacturers an advantage in the marketplace.
Applications
Consumer Electronics: Test smartphones, tablets, laptops, smartwatches, and other consumer electronics to ensure they can withstand temperature changes during normal use, such as when moving between indoor and outdoor environments or during transportation.
Automotive Electronics: Evaluate automotive components such as engine control units (ECUs), infotainment systems, and sensors to ensure their reliability in the harsh automotive environment, where temperature variations can be significant.
Aerospace and Defense: Test electronic components used in aircraft, satellites, and military equipment to ensure they can function properly in extreme temperature conditions encountered during flight or in military operations.
Industrial Electronics: Subject industrial control panels, power supplies, and other industrial electronics to thermal shock testing to ensure their reliability in industrial environments, where temperature fluctuations can occur due to manufacturing processes or outdoor installation.
Conclusion
Our Custom Thermal Shock Test Chamber for electronic and electrical products is a state - of - the - art testing solution that offers unparalleled precision, rapid thermal transitions, customizable test profiles, and a large chamber capacity. With its user - friendly interface and advanced safety features, this chamber provides a reliable and efficient way for manufacturers to conduct thermal shock testing and improve the quality and reliability of their products. If you are looking for a high - quality thermal shock test chamber to meet your specific testing needs, please don't hesitate to contact us. Our team of experts is ready to assist you in selecting the right chamber and providing you with comprehensive support and service.